What Entails in the Manufacturing Process of a Kayak?
Kayaking has become an excellent method of exercising and relaxing simultaneously. If you were looking forward to enjoying the kayaking experience, you would be required to sit upright in the kayak with legs extended to the front in a hollow hull. You would make use of the double-bladed paddle for propulsion created specifically by the people in job Salaberry-de Valleyfield.
The kayakers would pull their boats by paddling through the water using the left and right strokes. The kayaker would be required to wear a protective helmet and life vest. You could also make use of waterproof spray skirts. The spray skirts tend to fit across the upper torso of the kayaker. It would attach to the deck around the cockpit. The result would be the prevention of water splashing in the cockpit when you navigate through rough water.
Understanding the manufacturing process
Rotational molding would be used for manufacturing the polyethylene kayak. It would provide the kayak with a long and hollow shell of similar thickness. After creation of the shell, the seats along with other components would be added in the kayak manually. The shell would be molded in a single piece. It could also be manufactured using two different pieces that would be joined later.
It would be pertinent to mention here that rotational molding would need round contours. Therefore, a single piece of shell would not have sharp intersections in-between the surfaces. When the design requires a sharper intersection, between the hull and the deck, you would need to manufacture the kayak using the two-piece shell. The process would require a two-piece shell.
Let us delve on the manufacturing process of a two-piece shell.
- Preparing the mold
It would entail a measured amount of polyethylene plastic mixed along with coloring agents to be loaded in the bottom of the two pieces. The mold would be closed and the two halves would be secured tightly.
- Molding the deck or hull
The mold would be loaded and heated to cover the thick skin of plastic in a uniform manner. The mold would cool and shrink the mold. The heating and cooling process would be repeated time and again.
- Assembling of the shell
The deck and the hull would be designed in a manner to fit together at a single seam in a careful manner. It would run horizontally along the overall length of the boat.
The final assembly of the kayak would entail assembly of closed-cell foam flotation into each end of the kayak. It would be placed using an adhesive.